Zucchini Rollatini with Sausage and Cheese Recipe

If you’re looking for a dish that’s cozy, flavorful, and just a little bit fancy without much fuss, you’re going to love this Zucchini Rollatini with Sausage and Cheese Recipe. It’s one of those meals I keep coming back to when I want something comforting but still want to sneak some veggies in. Thin zucchini slices are rolled around a hearty, cheesy sausage filling and baked to bubbly perfection. Trust me, this recipe is fan-freaking-tastic and perfect for weeknights or entertaining friends.

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Why This Recipe Works

  • Balanced Flavors: The savory Italian sausage combined with creamy ricotta makes each bite rich without being heavy.
  • Texture Contrast: Tender baked zucchini slices perfectly wrap the cheesy filling, creating a satisfying mouthfeel.
  • Moisture Control: Salting and baking the zucchini before rolling prevents watery sauce, a game-changer in this dish.
  • Versatile and Easy: Customizable ingredients and simple steps make it approachable for cooks of all levels.

Ingredients & Why They Work

The ingredients in this Zucchini Rollatini with Sausage and Cheese Recipe come together to balance freshness, creaminess, and a little savory kick. Each one plays a key role in making the dish as delicious as it is.

Zucchini Rollatini with Sausage and Cheese, zucchini rollatini, sausage stuffed zucchini rolls, cheesy zucchini appetizer, baked zucchini rollups - Flat lay of three small green zucchinis sliced into very thin long strips, a mound of creamy white ricotta cheese, a portion of raw ground Italian sausage with pinkish-brown tones, shredded white mozzarella cheese, grated pale yellow parmesan cheese, one whole brown egg with a smooth shell, a small white bowl of finely chopped fresh green basil leaves, a small white bowl of chopped fresh parsley, a small white bowl of coarse salt crystals, a small white bowl of ground black pepper, arranged in perfect symmetry on a clean white ceramic surface, placed on a clean white marble surface, soft natural light, photo taken with an iPhone, professional food photography style, fresh ingredients, white ceramic bowls, no bottles, no duplicates, no utensils, no packaging --ar 2:3 --v 7 --p m7354615311229779997
  • Zucchini: Thin slicing and salting help get rid of excess water so your dish stays saucy not soggy.
  • Italian Sausage: Adds that bold, herby flavor and meaty texture; spicy or mild both work depending on your preference.
  • Ricotta Cheese: Creamy base for the filling that brings a smooth and mild flavor to balance the sausage.
  • Mozzarella Cheese: Melts beautifully on top for golden, stringy goodness.
  • Parmesan Cheese: Packs a punch of salty, nutty flavor that crowns the filling and topping.
  • Egg: Helps bind the filling so it holds together well when you roll those zucchini slices.
  • Fresh Basil & Parsley: Bright, herbaceous notes that lighten and lift every bite.
  • Garlic, Salt & Pepper: Simple seasonings that make all the other flavors pop and taste harmonious.
  • Marinara Sauce: I use a good-quality store-bought or homemade sauce for that classic tomato richness.
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Note: You’ll find the complete list of ingredients, along with their exact measurements, in the printable recipe card at the bottom of this post.

Tweak to Your Taste

What I love most about this Zucchini Rollatini with Sausage and Cheese Recipe is how easy it is to make your own. Whether you’re swapping meats or adding more spices, you can totally adjust it to suit your cravings or dietary needs.

  • Meat Alternatives: When I’m in the mood for something lighter, I swap sausage for sautéed mushrooms or ground turkey. It still tastes amazing!
  • Herb Variations: Try adding oregano or thyme if you want a twist on the flavor profile; I sometimes add red pepper flakes for a spicy kick too.
  • Cheese Swaps: If you’re avoiding dairy, use vegan ricotta or cashew cheese to keep it creamy without the milk.
  • Extra Veggies: Sometimes, I add a bit of finely chopped spinach or roasted peppers inside the filling for added color and nutrition.

Step-by-Step: How I Make Zucchini Rollatini with Sausage and Cheese Recipe

Step 1: Prepare the Zucchini Slices

First things first, slice your zucchini thin enough so they can roll without breaking — I find about 1/8 inch thickness works perfectly. Lay them out on paper towels, sprinkle some salt on top, then cover with more towels. This step is key because it pulls out moisture from the zucchini, preventing your dish from getting watery later on. I usually let them sit for about 20 minutes. After that, pat them dry really well before popping them onto a baking sheet lined with parchment paper and bake at 400°F for 10 minutes. This helps dry them even more and makes rolling so much easier.

Step 2: Cook and Mix Filling Ingredients

While the zucchini is in the oven, brown your Italian sausage in a skillet. I like to break it up into small pieces as it cooks for a nice even texture. Once cooked, spread the sausage out on paper towels to drain excess grease — nobody needs a greasy rollatini! Then, in a bowl, combine the cooled sausage with ricotta, parmesan, minced garlic, chopped basil, parsley, the beaten egg, salt, and pepper. Give it a good stir—this is the heart of the rollatini, so make sure it’s well mixed.

Step 3: Assemble the Rollatini

Once your zucchini slices are cool enough to handle, pat them dry again if needed. Lay each slice flat, then spoon a generous dollop of the filling in the center, spreading it out but leaving a small border so none spills out while rolling. Roll each slice up tightly and place seam-side down in your casserole dish. Halfway through, add about half of your marinara sauce spread on the bottom of the dish, then continue adding roll-ups. Drizzle more sauce on top once they’re all arranged, then sprinkle shredded mozzarella over everything for that golden, melty finish.

Step 4: Bake to Perfection

Bake uncovered at 400°F for about 20–25 minutes. I always watch for the mozzarella on top to turn that perfect golden brown and bubble up — mine usually hits this right around 23 minutes. After baking, let it rest for a few minutes, which helps everything set so your rollatini don’t unravel when you serve.

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Pro Tips for Making Zucchini Rollatini with Sausage and Cheese Recipe

  • Don’t Skip Salting the Zucchini: It’s tempting to rush this step, but salting and drying your zucchini first prevents a soggy mess in your dish.
  • Cool The Filling Ingredients: Adding warm sausage to cheese can cause it to melt prematurely; letting it cool keeps your filling firm and easier to spread.
  • Roll Tightly and Seam Side Down: This keeps your rollatini intact while baking and creates a pretty presentation.
  • Use Quality Cheese and Sauce: The simple ingredients shine here, so I recommend fresh cheeses and your favorite marinara for the best results.

How to Serve Zucchini Rollatini with Sausage and Cheese Recipe

Zucchini Rollatini with Sausage and Cheese, zucchini rollatini, sausage stuffed zucchini rolls, cheesy zucchini appetizer, baked zucchini rollups - A close-up of a fork holding a rolled slice of zucchini lasagna. The lasagna has multiple thin layers, starting with a green zucchini outer layer, followed by a thick creamy white cheese layer, and a middle layer with a small piece of cooked mushroom. The top is covered with melted cheese that has a golden brown, slightly crispy texture. Melted cheese strands stretch from the fork to the white marbled surface below, where more of the cheesy dish is visible blurred in the background. photo taken with an iphone --ar 2:3 --v 7

Garnishes

I usually finish my zucchini rollatini with a sprinkle of fresh basil or parsley because it adds that pop of color and fresh flavor that cuts through the richness. Sometimes I drizzle a little extra virgin olive oil or add a pinch of red pepper flakes for that subtle heat I adore.

Side Dishes

When I serve this dish, it’s usually alongside a crisp green salad with tangy vinaigrette or some garlic bread to mop up the marinara sauce. Roasted vegetables or simple steamed broccoli are also great for rounding out the meal without overpowering the star of the show.

Creative Ways to Present

For special occasions, I love arranging the rollatini in a circular pattern in a round casserole dish — it looks stunning when baked and makes guests feel like they’re enjoying something truly special. Another fun idea is making individual-sized portions in mini ramekins, perfect for a dinner party.

Make Ahead and Storage

Storing Leftovers

I keep any leftovers tightly covered in an airtight container in the fridge, and they last beautifully for up to 3 days. When reheating, I recommend covering them with foil to keep the moisture in and prevent the zucchini from drying out.

Freezing

Freeze leftover rollatini in a single layer on a baking sheet, then transfer to a sealed freezer bag or container. This recipe freezes surprisingly well — I’ve thawed and baked it with great results, just adding extra baking time to heat through thoroughly.

Reheating

To reheat, bake at 350°F covered with foil for about 20 minutes or until warmed through. Uncover in the last few minutes to refresh the cheese topping. A microwave can work in a pinch but might make the zucchini a bit softer.

FAQs

  1. Can I make Zucchini Rollatini with Sausage and Cheese Recipe vegetarian?

    Absolutely! Just skip the sausage and double up on the ricotta and other cheeses, or add sautéed mushrooms, spinach, or eggplant to the filling for extra flavor and texture.

  2. How thin should I slice the zucchini?

    Thin is key here—about 1/8 inch thick slices work best. Slices this thin will be pliable for rolling without tearing or breaking.

  3. Can I prepare this recipe ahead of time?

    Yes! You can assemble the rollatini, cover the dish tightly, and refrigerate for up to a day before baking. Just add a few extra minutes to the baking time since the ingredients will be cold.

  4. What’s the best way to avoid watery sauce?

    Salting and baking the zucchini before assembling the rolls is the trick to remove excess moisture. Make sure to pat them dry well before adding the filling and rolling.

Final Thoughts

This Zucchini Rollatini with Sausage and Cheese Recipe has been a true crowd-pleaser in my kitchen, especially when I want to impress without spending hours cooking. It’s a satisfying, flavorful dish that feels like a special treat but actually comes together easily. If you’re looking for a way to enjoy zucchini in a new and delicious style, give this recipe a try — I’m confident it’ll become one of your favorites, too!

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Zucchini Rollatini with Sausage and Cheese Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.8 from 9 reviews
  • Author: Taylor
  • Prep Time: 20 minutes
  • Cook Time: 33 minutes
  • Total Time: 53 minutes
  • Yield: 8 servings
  • Category: Main Course
  • Method: Baking
  • Cuisine: Italian

Description

Delicious Zucchini Rollatini features thinly sliced zucchini rolled around a flavorful mixture of ricotta cheese, Italian sausage, and fresh herbs, baked with marinara sauce and topped with melted mozzarella and parmesan cheeses. This low-carb Italian-inspired dish makes a perfect main course or hearty side dish.


Ingredients

Zucchini and Sauce

  • 3 small/medium zucchini, sliced into 28 very thin slices
  • About 1 cup marinara sauce

Cheese and Meat Filling

  • 1 1/2 cups ricotta cheese
  • 1/2 pound Italian sausage, ground
  • 1/2 cup mozzarella cheese, shredded
  • 1/2 cup parmesan cheese, grated
  • 1 whole egg
  • 1/2 teaspoon garlic, minced
  • 2 tablespoons fresh basil, chopped
  • 1 tablespoon fresh parsley, chopped
  • 1/2 teaspoon salt
  • 1/4 teaspoon ground black pepper


Instructions

  1. Preheat Oven: Preheat your oven to 400°F to prepare for baking the rollatini later.
  2. Prepare Zucchini Slices: Slice zucchini into very thin strips using a mandoline or sharp knife to make them pliable. Lay them on paper towels, sprinkle salt over the slices, cover with additional paper towels, and let sit for 20 minutes to draw out moisture.
  3. Dry and Bake Zucchini: Pat the zucchini slices dry with paper towels, place them on a baking sheet lined with parchment paper, and bake in the oven for 10 minutes to remove excess moisture further.
  4. Cook Sausage: In a small frying pan over medium heat, brown the Italian sausage until fully cooked. Drain any excess fat and set aside to cool.
  5. Mix Filling: Combine the cooked sausage, ricotta cheese, parmesan cheese, minced garlic, chopped basil, parsley, egg, salt, and black pepper in a bowl. Stir until well mixed.
  6. Assemble Rollatini: Once zucchini slices have cooled, pat dry again. Place a spoonful of filling in the center of each slice and spread it evenly, leaving a small border around the edges.
  7. Prepare Baking Dish: Spray a 9×13 inch casserole dish with cooking spray, then spread about half of the marinara sauce evenly over the bottom.
  8. Roll and Place: Carefully roll each filled zucchini slice and place seam side down in the casserole dish. Repeat with remaining slices.
  9. Add Sauce and Cheese: Pour remaining marinara sauce over the zucchini rolls, then sprinkle the shredded mozzarella cheese evenly over the top.
  10. Bake: Bake in the preheated oven for 23 minutes or until the cheese is golden and bubbly.

Notes

  • Serving size is approximately 3-4 roll-ups; this recipe makes 28 roll-ups, which yields about 8 servings depending on zucchini size.
  • If you prefer, substitute Italian sausage with ground beef sautéed with garlic or omit meat altogether, adding extra ricotta instead.
  • Using paper towels to draw out zucchini moisture is key to preventing watery marinara sauce in the casserole.
  • Use a mandoline slicer for uniform thin zucchini slices to ensure even cooking and easy rolling.
  • Allow rollatini to cool slightly after baking for easier serving.

Nutrition

  • Serving Size: 1 roll-up
  • Calories: 180 kcal
  • Sugar: 3 g
  • Sodium: 400 mg
  • Fat: 12 g
  • Saturated Fat: 5 g
  • Unsaturated Fat: 5 g
  • Trans Fat: 0 g
  • Carbohydrates: 6 g
  • Fiber: 2 g
  • Protein: 12 g
  • Cholesterol: 55 mg

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